To move your arm, you need three things working together:
1. Bones to keep your arm straight and hard.
2. Joints (like your elbow) to bend.
3. Muscles to pull the bones up and down.
A robot is exactly the same! It just uses metal instead of bone, and motors instead of muscle.
1. Links & Materials - The Skeleton
The hard parts of a robot are called Links. But what are they made of? If a robot is too heavy, the motors cannot move it. If it is too light, it might break!
- Aluminum: The most popular choice. It is strong like steel but much lighter.
- Plastic (3D Printed): Good for small robots and toys. It is cheap and easy to make.
- Carbon Fiber: Super expensive! It is extremely light and strong. Used in advanced running robots.
2. The Joints (How it bends)
Without joints, a robot would be a stiff statue. Joints connect the links and allow movement. Engineers choose different joints depending on the job.
Think of a door hinge or your knee. It rotates around one point. Most industrial robot arms are made of 6 revolute joints connected together.
Think of a drawer opening, or a telescope extending. The link slides in a straight line. This is great for elevators or precision machines.
3. Actuators - The Muscles
Links and joints cannot move by themselves. They need power! In robotics, we call the "muscle" an Actuator. Actuators are the components responsible for moving and controlling a mechanism or system. They take an energy source (usually electricity, but sometimes air or liquid pressure) and convert it into physical force. There are three main types of robot muscles:
- DC Motors: DC motors provide continuous, high-speed rotation for wheels and fans. Stepper motors move in precise "steps," making them ideal for 3D printers and high-accuracy movements. Used in RC cars and drones.
- Servo Motors: These are "smart" motors equipped with built-in sensors and feedback control. Instead of just spinning, you can command them to stay at a precise angle (e.g., "Hold at 45 degrees"). They are the primary choice for robot arm joints and humanoid limb movements. You can tell them: "Go to 90 degrees and stop!" Perfect for robot arms.
- Hydraulics & Pneumatic Actuators (The Heavy Lifters): Hydraulics use pressurized fluid to generate immense force, while Pneumatics use compressed air for rapid, jerky movements. These are used in heavy industrial robots that need to lift car frames or in high-speed sorting machines.
4. Gears - The Secret Power
Here is a secret: Electric motors are actually very weak! They spin super fast, but they have no strength (Torque). If you connect a motor directly to a robot arm, it cannot lift anything.
Think about riding a bike up a steep hill. It's hard! So you change the Gears.
You pedal faster, but the wheels turn slower and with more power.
Robots use Gearboxes to trade speed for super-strength!
5. End Effectors - The Hands
Robots don't always have human-like hands. The tool attached to the end of the robot arm is called an End Effector. Robots can change their hands like you change tools in a video game!